1996 Kawasaki KDX200 and 2000 Kawasaki KDX220 rebuilds


javjacob

Member
Mar 21, 2020
8
5
NW missouri
I did a frame up rebuild on both of these bikes. The 220 I finished in 2017 and I finished the 200 earlier this year.

The 220 I had the frame powdercoated and replaced all the grommets, bearings and seals on the chassis. New top end with Wiseco piston and a replate by Millennium. I also sent the head to RB Designs for the head mod and got one of his modified carburetors. I did a KX500 fork swap and added the FMF pipe and silencer. Also new OEM plastics among other new parts.

The 200 got the exact same treatment and mods except the motor was fully rebuilt with all new OEM bearings, gaskets, seals and crank since the crank seals were bad. It also got a fork swap except I used 01 KX250 forks.
 

Attachments

  • kdx3.jpg
    kdx3.jpg
    143.6 KB · Views: 1,035
  • kdx1.jpg
    kdx1.jpg
    197.8 KB · Views: 1,068

javjacob

Member
Mar 21, 2020
8
5
NW missouri
The 220
 

Attachments

  • kdx11.jpg
    kdx11.jpg
    170.4 KB · Views: 951
  • kdx9.jpg
    kdx9.jpg
    281.2 KB · Views: 1,064
  • KDX220 2.jpg
    KDX220 2.jpg
    96.8 KB · Views: 1,590
  • KDX220 3.jpg
    KDX220 3.jpg
    95.2 KB · Views: 1,411

javjacob

Member
Mar 21, 2020
8
5
NW missouri
The 200
 

Attachments

  • kdx200.jpg
    kdx200.jpg
    342.5 KB · Views: 1,002
  • kdx12.jpg
    kdx12.jpg
    210.5 KB · Views: 804
  • kdx8.jpg
    kdx8.jpg
    176.5 KB · Views: 872
  • kdx5.jpg
    kdx5.jpg
    157.1 KB · Views: 814


Top Bottom