Anyone ported cylinder w/out boring carb?

crhines

Member
Aug 27, 2006
79
0
I have a stock KDX220 and I'm considering porting the cylinder without boring the carb or grinding the head. I would like to know if anyone else has done this, and...did it result in much of a power increase? Did you have to re-jet the carb after porting?

Your response is appreciated. Thanks
 

strider80

Member
Feb 3, 2003
177
0
Not the answer to your question, but I would just have the head and carb done by RB and leave the porting alone. Someone more knowledgable with hopefully post.

What are you trying to accomplish?
 

adam728

Member
Aug 16, 2004
1,011
0
I think the 3 mods all kind of go together on the 220.

If you are going for low end power forget porting, maybe do a little clean-up work on the ports (remove casting flaws) and get the head modified for more compression and a reworked squish area.

If you are going for an overall power increase, port, head mod, carb bore.
 

steve.emma

Member
Oct 21, 2002
285
0
i have a 99' 220 and did a rebuild and mods a short time ago. this involved replacing the old stock piston with a wiseco unit, changing to a 35mm (ex 200) carb, boyesen power reeds, and some porting work..
all went very well but i should mention that the porting was more clean up the ports type work done by myself not a shop. also i didnt change the exhaust,sub exhaust or transfers rather i just spent time cleaning up the casting marks in the boyesen ports (the 2 ports next to the main intake that lead into the transfers) and i reshaped the intake port bridges to provide a better intake flow. i have done this type of work before on other bikes so had a basic idea of what to to, plus on the team green website it shows simaler work to be done on the kx bikes.
all up this combination of mods has made my little 220 quite the screamer... it now still has good bottom and mid but also a healthy top end which you can really wind out, in fact the top is so good i now really need to lower the gearing as the gaps in the gears can be a pain..
anyway to cut a long story short im happy with my bike, but as to weather you go ahead with porting i suggest its better done in combination with other mods and also you need to be sure if the powerband changes are what you are really after i.e. would it be cheaper to sell kdx and buy a kx etc..
good luck.
 
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