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Dirt Bike Discussions By Brand
Canadian Daves JustKDX
Assembly info
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[QUOTE="Michelle, post: 44171, member: 16598"] Installation: Check for damage: main valves & o-ring sub-valves Exhaust valve rods Gaskets Replace as ncessary Apply 2-stroke engine oil to: sub-valve journals exhaust valve pinions valve rod journals valve rod rack Apply high temp grease to o-ring on the right valve rod Align the notched teeth on the sub-valve with the groove on the exhaust valve rod Align each punch mark on the main shaft pinions with each groove on the exhaust valve rods. Tighten: Torque: Main valve lever bolt: 3.9N-m (0.40kg-m, 35 in-lb) Main shaft nut: 8.8 N-m (0.90 kg-m, 78 in-lb) Valve rod plugs: 18 N-m (1.8kg-m, 13.0 ft-lb) Valve Lockbolt: 7.8 N-m (0.80 kg-m, 69 in lb). Install the resonator. Torque resonator bolts: 5.9 N-m (0.,60kg-m, 52 in-lb) Install the cylinder DO NOT mix up the sub-valves and the exhaust valve rods on the right and left. Thge right sub-valve has a groove and the right exhaust valve rod has an o-ring for identification. (if you need pics, let me know & I'll scan them as soon as I can) [/QUOTE]
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Dirt Bike Discussions By Brand
Canadian Daves JustKDX
Assembly info
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