Hi Mace, good questions, I hope Phill has the time to respond. Theres few people in the motorcycle industry that can answer questions regarding crankshaft balance factors and I suspect that most of that information is competitive in nature. One interesting thing that I picked up from Phill while working on my article about stroking, that most of the Japanese cranks are over compensated on the balance factor, which I perceive as being able to handle a heavier or larger piston. Recently I sent a KX500 crank for balancing at high rpm, and was surprised to see the balance holes on top lightened without weight added to the bottom.
Regarding the different bore sizes, the 74mm is a bit of a problem because the inner o-ring groove margin gets compromised. The 71mm with a stroked crank seems like it would be the logical alternative.
Thanks, Eric