This is the piston that just came out of my bike. You can very slightly feel the scratching ont he side of the piston. Its on the side of the exhaust manifold. To the eyes and to touch the cylinder wall, I could feel no scoring or scratches. Ihave the new piston and everything already installed in the bike and im just waiting for a power valve gasket to fire it up. Is this scratching normal? The last time I rode it was colder than usual, but the plug reading was still dark brown? Also is this burn pattern ok?
I'm thinking that the only contact with the cylinder wall should have been with the piston ring, and not the piston.
You might try a flapper wheel to see if you can smooth out any burs you feel in the cylinder.
Looks like you had some seizing going on. As long as the cylinder wall wasn't damaged and you have new pistons and rings install you should be OK. DO NOT USE A FLAPPER WHEEL ON THE CYLINDER WALL.
I'd be concerned as to what it wore so bad. Do you let it warm up good enough before riding?
I'm thinking that the only contact with the cylinder wall should have been with the piston ring, and not the piston.
You might try a flapper wheel to see if you can smooth out any burs you feel in the cylinder.