KDX 200 Engine Rebuilding 2

[BigJack]

So I'm rebuilding my engine completely. I've got it all torn apart and I was just trying to figure out where everything goes. Well I think I've got it figured out EXCEPT FOR ONE LITTLE PIECE. I have an extra washer. It is very thin and looks like it might go between some gears like a spacer of shim. It's 22 mm wide. Anybody have any ideas. The manual doesn't show it. :bang:

 

[John Cena]

There's a spacer on each side of the crankshaft thats 22.5mm

 

[BigJack]

I got the spacers on the crank. This is a very thin washer. It looks like it is used like a bearing between two surfaces. Tellme how to post a pic and I'll show you what it looks like.

 

[BigJack]

Here is a pic of the washer....

http://community.webshots.com/scrip...D=385788416&photoID=385896747&security=sehKHL

 

[BRush]

That link does not work for me. All the washers have the size built into the part number and I happen to have a search engine. Here are the ones that are 20-22 mm OD

Ref # Part # Description Qty Drawing / Section
92022 92022-125 WASHER,6.5X20X1.6 1 AIR CLEANER
92022 92022-072 WASHER,12.5X21X1.2 1 CLUTCH
92022 92022-1561 WASHER,8.5X20X1.6 4 FRAME FITTINGS
92022A 92022-1205 WASHER,16.3X24X1 1 KICKSTARTER MECHANISM
92022B 92022-269 WASHER,12.3X20X0.5 1 KICKSTARTER MECHANISM
92022C 92022-271 WASHER,18.3X22X0.5 3 KICKSTARTER MECHANISM
92022D 92022-315 WASHER,16.8X22X0.5 1 KICKSTARTER MECHANISM

 

[Woodsquest]

Sounds like the clutch to me. There is a washer that goes on after the basket and before the inner hub.

But even before that, there is a washer that goes on as the first component to installing a complete clutch. It goes on right next to the bearing fixed to the case, then the metal sleeve slides on the shaft, then the clutch basket. It usually sticks to the clutch basket and falls off without realizing there is a washer there. I bet that's it.

I have a photo of both washers being installed. If you need it, e-mail me and I send it your way. I don't have a way to post. (I don't think) I