Don't know about the o'clock positions of the shaft under the LH cover...I've never looked at it from that reference point.
50% open on the subports? Again, not sure of the reference point you are using, but they shouldn't be 50% of anything when either at rest OR activated.
I'm missing something in the semantics.....
Subports 'closed' or 'open' would be in reference to what they are closed or open TO, right? If the subports are 'closed', that is generally considered to be the 'at rest' state, below 6k rpm, the passage to the resonator is open. When they are 'open', they are assisting (adding area to?) the main exhaust stream and the resonator is closed.
Take a look at CDave's site:
http://justkdx.dirtrider.net/
He has a nice animation of the whole thing...under 'Tech Tips' 'KIPS valves explained'.
Basically, the statement::
'subports closed
main port high (bigger)
resonator open.'
..is NOT correct...but I think it's a matter of definition of closed/open? In any case, the resonator should not be 'open' (exposed to exhaust gasses) when the main port is 'high' (bigger).
TAKE NOTE!! From CDave's site:
Canadian Dave said:
At 6000 rpm the slide valve snaps open, the sub ports snap shut.... (bold is my emphasis)
Shut? Really? Well the passage to the resonator is 'snapped' shut..but the subport drums snap
open to the exhaust port.
See what I mean about semantics?
If the subports are 1/2 way in either direction at rest, something is not right.
Can the KIPS be put together
INcorrectly? Yep.
Is that helpful? Hope so.
Maybe my eyes are just crossed..... :ugg: