suzkaw250

Member
May 7, 2014
3
0
I did complete bottom end rebuild, new cases bearings etc... along with new cylinder & piston. After I put cases together I insert the shift drum cam with bolt and the gear shift lever with spring then manually spun the shift drum cam to see if it would go through the gears. Worked sweetly. Mounted engine put on covers and foot shifter. Went for ride found 2 big problems:
1) I can only get first and second gear.
2) The foot shifter doesn't spring back to a neutral position after you put in gear. Example if I put in first the foot
shifter stays down, up to 2nd the shifter stays up.
Any help would be greatly appreciated.

Also note I split the cases a second time to make sure the transmission was in correctly.
 
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