Project: brand new '91 240(big bore)

kawrider241

Member
May 21, 2010
10
0
So was getting ready to buy a new bike and decided if i can hang in the woods with all the new 4-strokes with a 100% stock minus the big bore which is 10 years old wouldn't it really piss those guys off when a new(rebuilt) 91 kdx flew by them. Bike has been ridden hard and put up wet for its whole life and no major issues. It looked rough around the edges and needed some tlc but it could hang. Major problems: Forks seals are garbage last ride was on only springs and stock forks arent that great, going through coolant engine tear down found a bad head gasket and broken exhust valves so why not a total rebuild, rear shock just as it was from the factory minus bump stop which disintegrated when i touched it. So right now its completely torn down and starting the rebuild will be a project with updates leading up to 4th of july when it will be ripping past those fancy new thumpers.
 

kawrider241

Member
May 21, 2010
10
0
First after tear down was polishing the swingarm and new paint for the frame. To follow engine rebuild, new front end, rebuild rear suspension and whatever else to make it factory fresh with some needed updates. Will post pics soon.
 
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