Customizing Stock pipe

GREENHORNET

~SPONSOR~
Jan 20, 2003
119
0
HEy i know this sounds crazy but i have this idea that- well i was wondering if you could change your stock pipe into something useable. I mean the thing just goes to the junk heap and is never used again--i want to use it as a second pipe, i would like some kind of rev pipe or enbetween a rev and torque. I have seen changes made to help bottom end on a KX 100 fatty pipe, so i wondering if it could be done to change my stock pipe into something usable-- that stock pipe is built like a TANK- i know , i know its heavy but i dont really care. SOMEONE KNOWs what im talking about Please tell me if i need to revisit the looney bin Thanks
 

HOTRODKY428

Member
Oct 24, 2002
39
0
I HAVE JUST FINISHED GUTTING MY PIPE 91 KDX..ITS REALLY JUST A QUESTION OF HARMONICS. THERE IS GOOD INFO ON THE MAIN PAGE. BUT I CANT SAY HOW MUCH IT HELPS UNTIL I GET A REAR WHEEL
 

GREENHORNET

~SPONSOR~
Jan 20, 2003
119
0
Hot ROd- what is in the pipe- IF i gut the thing will it change the performance? In the big part of the pipe right where it is seamed will cutting and making it shorter give it more bottom end or adding more pipe to it make it rev more?
 

mxmerle

Member
Oct 18, 1999
1
0
I don't know where I found the article, I am still looking myself. But, there was an article or post that told how to carefully cut the pipe at the seams with a hacksaw, (mark the alignment of the old pieces carefully) then use strong pliers and possibly some force to rip the insides out of the pipe. Apparently it is like some sort of mesh, possibly similar to expanded metal. Then the pipe needs to be rewelded. Reviews suggested that many riders said the performance exceeded even that of an FMF gnarly or ProCircuit pipe. I am definitely going to try it on mine. I sure would like to find the origianal article again before I get started, since I haven't purchased an aftermarket pipe yet.
 

Dragonfly

Member
May 8, 2002
56
0
The article is on the main page, got to tech tips then Engine Hop Ups. then under the 1989-1994 KDX 200 section, stage 2 will show you everything your looking for.
 

HOTRODKY428

Member
Oct 24, 2002
39
0
BY THE WAY BRAZING DIDNT WORK...AND GET READY FOR A MAJOR MESS.I TRIED OVEN CLEANER TO GET THE OIL OUT, BUT FINALLY AFTER I HAD IT CUT UPAND GUTTED. I BURT IT OUT WITH GAS. AND FORGET ABOUT TRYING TO CLAMP IT TOGETHER TO WELD,YOU HAVE TO HOLD IT BY HAND, VERY AWKWARD
 

BadgerMan

Mi. Trail Riders
Jan 1, 2001
2,479
10
Originally posted by HOTRODKY428
I BURT IT OUT WITH GAS.

Have your eyebrows grown back yet?

I have found that the best way to clean a two stroke pipe is to set it in a nice hot campfire for about an hour. Take it out, let it cool, and then tap it with a rubber mallet. All the gunk will fall right out.

Just make sure there are no aluminum parts attached as they will melt.
 

Houndog

~SPONSOR~
Oct 11, 2002
179
0
Has anyone cut apart the 95 up to check it out? Just curious, I have a near new stock pipe for my 95.
 

GREENHORNET

~SPONSOR~
Jan 20, 2003
119
0
HOUND DOG DOES YOUR PIPE LOOK ANY THING LIKE A 2001 PIPE(FIRST OF ALL WHAT MACHINE DO YOU HAVE-IT COULD MAKE A DIFF. i HAVE A 220
 

Houndog

~SPONSOR~
Oct 11, 2002
179
0
When I bought my '95 last fall it came with the stock '95 pipe in a box (FMF Rev on the bike).

I expect it looks/is the same as all of the '95 and up?
 

cweingartz

Member
Jun 6, 2000
241
0
I believe that the '95 to '03 pipes do not have the mesh in them at all so therefore you could not remove it. I am not positive could someone verify this?
 

B

Member
Jun 29, 2000
102
0
I did the pipe mod (stage 2) on my 89200 SR and it really opened the engine up. Id say its making about another 5 or 6 bhp. It comes highly recommended. The only thing I found was the pipe rusted quicker so I had mine galvanized. No rot no fuss, the pipes stronger too.

B
 

Canadian Dave

Super Power AssClown
Apr 28, 1999
1,202
0
Sorry but the mod doesn't work on 1995 to 2003 KDX pipes. Removing the inner wall on the 95+ pipes does very little for you.

David
 

GREENHORNET

~SPONSOR~
Jan 20, 2003
119
0
well i just gutted my 01 pipe and i'm ready to stick it back on
i'm hopeing its better than stock--oh well if is not it was fun ripping it a part---now i can call that pipe mine why doen't this mod work
 

tall1

Mi. Trail Riders
Member
Nov 1, 2002
141
1
Even if gutting the pipe does not change performance, maybe changing some of the dimensions would alter the power band some. Fredette sells torque rings that fit in front of the exhaust port. That modification makes the engine put out more torque. You would think making the pipe shorter in certain areas would make it rev more. Has anyone ever tried this?
 

GREENHORNET

~SPONSOR~
Jan 20, 2003
119
0
I've seen it done to a fmf fatty for a kx100-- i had the idea of lengthing my pipe in the fat part of it but i'm not really sure it would do anything.
 
Cookies are required to use this site. You must accept them to continue using the site. Learn more…