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Message: [QUOTE="Calcaneus, post: 658389, member: 25024"] I have torn down a grand total of 2 sets of forks in my life, if that tells you anything about my exprtise. I just finished assembling the forks on my 99 WR 400. I believe they are the same forks as yours. The only plastic inside my forks was the washer between the cushion rubber and the metal spacer. My forks had no plastic in the location indicated by your picture. I suspect this was added to increase preload. I would suggest you get a manual with an exploded view of the forks. If I had a scanner I would email it to you. Take a look at motoman393.com for some cheap tools for working on these forks. [/QUOTE]