Full rebuild??

smahala1286

Member
Sep 9, 2004
200
0
No piston ring!!

I bought a 96 kx125 knowing that it needed engine work, i bought it thinking it needed a full rebuild. The guy i bought it from said he just ran it too hard one day and it died on him. Today i decided to take a look at the plug and take the head off of the cylinder. The plug looked like the engine had been running a little rich. And when i took the head off the top of the cylinder the piston looked good with the normal carbon build up. I looked in the exhaust port to look at the cylinder and the side of the piston and the piston doesnt have a ring on it. Could the ring have gotten into the bottom end or would it go out the exhaust? When i kick the engine over is has a decient amount of resistance at BDC. After reaching TDC the piston wobbles on the down stroke. Just wanted to see what you guys think, i dont want to take the cylinder off until i get the repair manual.
 
Last edited:

SuperCam

Member
Aug 29, 2004
89
0
The cylinder shouldn't be that much of a trouble. I didn't know anything about engines and I took one off of a CR250 and back together with ease.
 

JasonWho

Member
Apr 10, 2002
2,109
0
One way to look at it is, if you are going to get it running until after you get the service manual, you won't lose anything by waiting until you can do it properly with the manual.
 

smahala1286

Member
Sep 9, 2004
200
0
k, today i pulled the cylinder off and it looks like i need to rebuild the bottom end too, there was up and down freeplay in the large rod bearing, i ordered a repair manual and plan on buying one of eric gorrs books or videos, luckily i have access to alot of the right parts that you need for bottom end rebuilds at my dads work such as hydraulic press, impact wrench, digital caliper, even micrometers. The only thing that im am not to sure about it honeing the cylinder i have heard not to hone KX's cylinders cause there plating is thin, i guess i will just call eric gorr and see what he says.
 
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