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Canadian Daves JustKDX
HELP!: Gearbox "clicking"; bike will not roll in neutral
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[QUOTE="rompnstomp, post: 790669, member: 54202"] I bought this '97 KDX 220 used, and it had recently had the cases split to replace the counter sprocket drive shaft. When you roll the bike in neutral, it rolls a few feet and then locks up. If you do a back-and-forth deal, sometimes it will push past the sticky point, but with an audible "pop" or "click" coming from the gearbox. I initially thought the clutch wasn't fully disengaging..the basket was shot, so I went ahead and replaced that along with the worn plates. The problem didn't go away however, and I'm not sure where to go next. The waterpump gear has also been replaced, but I've doubled checked and everything meshes. I'm almost thinking the previous owner didn't reinstall the gears correctly and I'll have to split cases again. I'm using one shim in the clutch; should I try two? :bang: [/QUOTE]
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Dirt Bike Discussions By Brand
Canadian Daves JustKDX
HELP!: Gearbox "clicking"; bike will not roll in neutral
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