KDX Piston/Ring/Bore Service Limits

M

m0rie

Member

Nov 18, 2002

469

0

• Feb 24, 2004

• #1

Are the service limits for the 89-94 KDX 200's the same as the service limits for the 95-04 200's? I've got a 'H' Model Shop Manual for the 01 220 but my 'E1' Model (89) Shop Manual is still on order and I don't expect it here before I do my tear down this weekend. If they are different could somebody post the service limits out of their manual?

Thanks,

-Maurice :thumb:

 

G

GhostRider32

Member

Feb 10, 2004

473

0

• Feb 24, 2004

• #2

Go to Kawasaki.com then vehicle information. I think you can find it there.

 

M

m0rie

Member

Nov 18, 2002

469

0

• Feb 24, 2004

• Thread starter
• #3

GhostRider32 said:

Go to Kawasaki.com then vehicle information. I think you can find it there.

Click to expand...

Doesn't appear to list them for the 89 model.

 

M

m0rie

Member

Nov 18, 2002

469

0

• Feb 25, 2004

• Thread starter
• #4

Bump

 

W

wibby

Mod Ban

Mar 15, 2003

997

0

• Feb 25, 2004

• #5

compression 119-185 psi
cylinder inside diameter 66.016-66.031 mm service limit 66.10
piston diameter 65.939-65.954 service limit 65.79
piston cylinder clearance .072-0.92
ring / groove clearance .025-.065 service limit .18
ring groove width 1.215-1.235 service limit 1.30
ring thickness (2nd ring) 1.17-1.19 service limit 1.1
end gap .15-.35 service limit .7

 

M

m0rie

Member

Nov 18, 2002

469

0

• Feb 25, 2004

• Thread starter
• #6

Thanks Wibby...One of these days when i'm riding up that way i'll buy you a beer or two! :thumb:

-Maurice

 

W

wibby

Mod Ban

Mar 15, 2003

997

0

• Feb 26, 2004

• #7

Hey, your not to dang far!

I prefer mine in two's :eek:

 

M

m0rie

Member

Nov 18, 2002

469

0

• Feb 26, 2004

• Thread starter
• #8

wibby said:

Hey, your not to dang far!

I prefer mine in two's :eek:

Click to expand...

Me too, I figure god gave us two hands for a reason :thumb:
As soon as I get my bike back together i'll be looking to come up that way for a ride or two. You live in Medford?

-Maurice