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MX, SX & Off-Road Discussions
Dirt Bike Mods & Maintenance
Replacing shift shaft
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[QUOTE="YZThumper, post: 1099018, member: 24412"] For a vast majority of bikes, you replace the shift shaft from the right side of the engine case. You don't have to split the crank cases, but you have to remove the clutch cover and the intermediate side case that sits between the clutch and right side crankcase. You also need to remove the shifter from the shift shaft on the left side of the bike. You might have to remove the complete clutch assembly, but I'm not sure. If you have to remove the clutch assembly, you'll need a clutch holding tool unless you've got a very good air impact gun. Once you've removed the collar, spring and pawls from the shift shaft, you just pull the shift shaft straight out from the right side. Take the new shift shaft and slide it in from the ride side, and then re-install the parts in the appropriate order. You will also need a new intermediate case gasket and clutch cover gasket. This is a fairly easy and cheap job if you have any mechanical abilities. You really should invest in an OEM service manual or a Clymer manual. These manuals walk you through the correct steps in the correct order for doing all these kinds of jobs. The Clymer manuals are nice because they give you hints on how to do some tasks that the OEM manual won't show you. [/QUOTE]
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MX, SX & Off-Road Discussions
Dirt Bike Mods & Maintenance
Replacing shift shaft
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