top end rebuild Q's

K

kstout4life

Member

Aug 2, 2004

86

0

• Feb 5, 2006

• #1

i have rebuilt blaster engines before but never a 2stroke w/ a powervalve. my first question is what must i do to the powervalve to take off the cyl.? and is there a manual that can give me a step by step to rebuilding the top end? thanx for ur help

 

robwbright

Member

Apr 8, 2005

2,283

0

• Feb 5, 2006

• #2

Buy a factory service manual. It's easy, but you'll want the diagrams and instructions.

http://www.repairmanual.com/motorcycles/2004/69/3/15403/10920

Can't believe how expensive yours is tho - Mine was $25. Try to find a used copy on that unmentionable auction site or amazon if you want to save $$.

 

C

chevy383cid

Member

Aug 26, 2005

307

0

• Feb 5, 2006

• #3

Yep theres a manual,On my 98 there was a little arm(linkage) that came from the case,It has a 8mm bolt head,and a spacer under the bolt(doen't lose)Take the bolt loose-move the arm to the side and them replace the bolt and snug it up (so not to lose) then the rest is staight forward.