podfish said:
it's an old (87) KDX200; it has as much power as I'd expect it to have, and seems to run great. But it puts out a lot of smoke. I run 32:1 as per the manual. I have a compression tester but I haven't gotten a consistent answer as to how to tell good vs bad compression on a 2stroke - and even if it was bad, I don't see how that would make it smoke. I hesitate to do a full top-end when it's running fine, but on the other hand it seems the smoke's a sign something's not right. Even though I don't see any need to rebuild it just to squeeze out every last bit of power, I don't want to neglect it to the point where it'll kill it prematurely. So how do I judge when it really needs rebuilding? and where should I start looking for the cause of the excess smoke?
You could have bad seals.
Your Carb could be jetted too rich.
If you have good compression, it's likely a jetting issue.
Jetting and Fuel to Oil Ratio each determine whether or not a bike is running rich or lean.
The terms Rich and Lean can be confusing when dealing with Fuel to Oil ratios and when talking about Carburetor Jetting in the same sentence.
If your bike smokes too much, a lot of people will recommend leaning out your fuel to oil mixture. This does not necessarily fix anything and, in fact, can cause major problems with your piston seizing or breaking into little pieces that like to scatter themselves to all corners of your engine, thereby killing other parts of your engine in the process..
Think of Rich and Lean as being applicable to two completely separate, and different aspects of tuning, Mixture and Jetting, and should be thought of in the following manner:
Mixture – Rich and Lean Mixture applies to how much oil you mix with your gasoline. 32:1 is a richer mixture than 40:1.
If your Jet size is 150 (example size only) and you run 40:1 gas, more gas will pass through the small hole in your jet than if you had mixed your gas at 32:1. This is because you have more gas in the premix when it’s mixed with less oil at a leaner (40:1) ratio than when it's mixed at a richer (32:1) ratio.
At 32:1 ratio, there is more oil in your pre-mix so it needs a little bit of a bigger hole in the jet to pass through. Increasing the amount of oil in your gas, WITHOUT rejetting to the proper sized jet reduces the amount of gas that makes it through the hole in the jet to your cylinder. As a result, you actually run leaner and the engine gets less lubrication.
When you get too much gasoline into your cylinder, this can foul plugs quickly and, if the pre-mix ratio is too lean, it can cause detonation or seize your piston because there is not enough oil making it to your cylinder to lubricate it properly. You may smoke a little and still seize because you just didn’t provide enough lubrication.
Jetting – Rich and Lean Jetting applies to how the carburetor handles the altitude you ride at, weather conditions like temperature and humidity, as well as the jet sizes, needle shape/size, needle clip position, and carburetor slide shape inside your carburetor.
If you properly jet your carb for your location and weather, and pre-mix ratio of 32:1, you will produce little if any smoke, and your engine will make maximum reliable horsepower because your engine is receiving plenty of lubrication.
There’s a difference between Jetting and Mixture when talking about if a bike is rich or lean. Always remember that.
The key is to pick a pre-mix ratio (32:1 is best) and stick to it. Properly tune your carb jetting for your pre-mix ratio, your altitude and your weather conditions. If you do that, you’ll ensure long engine life and maximum power.