Help needed with plastic gas tank fix.

[mg_halcyon]

I just picked up a 91 KDX250. The gas tank has been botched up where there is a brass insert for attachment of the side panel. Bolt was sheared off then insert partially drilled out. Now it leaks gas around this. I can't seem to remove the brass insert. Anyone have suggestions as to what to seal this up with that is a good gas resistant fix. I'd like to use a hard compound that I could drill and tap for the side plate screw if possible. Help much appreciated.

 

[jdbrusch]

The only thing I can think of is either have the hole plastic welded(by your local shop) or to use JB weld to fix the leak.You can drill and tap the JB weld for a new threaded hole.JB weld is sometimes known as liquid steel and is heat and oil resistant,should hold up to fuel fairly well.It is a 2-part epoxy you should be able to find it at your local auto parts store or maybe the dreaded Home Depot.