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Dirt Bike Mods & Maintenance
How tell if gear dogs are worn?
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[QUOTE="gezza, post: 746871, member: 36623"] Howdy everyone. Been a lurker for a while, now a question asker (will try to be a responder in future too). Got an old IT490J ('83) with third gear prob, seeking advice over. Stick it in third, and engine can rev freely but rear wheel locks. Have split cases - two shift forks obviously worn and being replaced. But wonder if actual cause is something else. How would the above symptoms occur? Presume something to do with wear on gear dogs (but would that be only if slipping out of third?). So, advice sought on what actual cause might be. Then, if it is dogs, presume should replace third gear on countershaft plus the cog it joins to to hook up the power? If not dogs, perhaps worn dowel pins not moving third gear far enough away from previous gear and gets stuck in between or something? Thanks in advance, Gerard [/QUOTE]
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MX, SX & Off-Road Discussions
Dirt Bike Mods & Maintenance
How tell if gear dogs are worn?
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