fatty_k

~SPONSOR~
Jul 3, 2001
1,274
0
I made this pipe guard and I finally got some pictures of it up. Thought I'd share it all with you. C-Dave gave me the idea so I give credit to him.
Picture HERE

Directions:

Materials list:

-Paint brush(s)
-Tin foil
-Measuring container (I used a plastic one)
-Acetone (for cleaning paint brush and measuring container)
-Approx. 7-10 sq. feet of fiberglass material (depends on how thick you want it)
-A can of "thick, sag resistant polyester resin" (I bought the resin, fiber glass material and catalyst in a box set called "body pro" from an automotive supply store)
-High temp BBQ paint
-1 or 2 hose clamps (1 works fine for me, make sure they are big enough to go around the biggest part (bell) of your pipe)

Directions:

-Remove pipe from bike, it may be a good idea to clean with a solvent like varsol or something. Wrap the pipe in tin foil to prevent the resin from sticking to the pipe and stuff rags in both ends of the pipe. Mark out where you want the guard to cover on your pipe. Then cut strips of different shapes/sizes of fiberglass in accordance to where they are going to be placed on the pipe. Try to plan out as much as you can before you actually start the process of making it. Next, mix the resin with the catalyst at the amount shown on the can. Move fairly quickly as the stuff gets hard in a couple of minutes. Start spreading down the resin on the tin foil then lay the strips down on the wet resin and keep adding layers of strips and resin until the guard is the shape that you want and it is about 2-3mm thick. Remove the guard from the pipe when it is dry enough to stand on its own without collapsing and let dry. Make sure to clean the measuring container and the paintbrushes between batches of resin with the acetone. After the guard is dry, add some more layers on to it until it is about 1\4" thick or however thick you feel it should be. While adding on the finishing layers try to mould in a slot for the hose clamp to go through so it is hidden from view. To see what I’m talking about go to www.elineaccessories.com and look at the carbon fiber pipe guard. Your finished product should look something like it. Then let it fully dry overnight then sand it with an orbital palm sander and trim the edges to make the desired shape. Next paint it with a few coats of high temperature BBQ paint for a finished look.

*Note* I know its not the best directions but it helps if you or someone you know has some experience with fiber glass.
Hope this is of any help to you :)
 

cr125_king

Member
Apr 2, 2001
343
0
Nice!

I think i might build one but why when my stock pipe is so bashed in it's pointless. If i put a FMF on i might. I can get all the fiberglassing stuff from my uncle for free. Whats that i see in the picture.....not a kickstand:p :moon:
 

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