2002 Pw80 Shif Shaft Replacement

Mar 1, 2015
1
0
#1
Hi guys,

My son hit a tree and broke the shifter lever off on his 2002 pw80.

I pulled the right side cover, removed clutch pack, pulled out shift shaft and replaced. Put all back together and bike runs in neutral, but once u pop it into 1st, it lunges forward and dies. If I give it a little rolling start (while running in neutral) I can shift into first and start riding. I can then go through all 3 gears. No problem. But once u come to a stop (in 1st gear) it stops hard and dies. DID I MISS SOMETHING? I'm nearly
Positive I put it back together properly. Not that complicated. Seems to me that "something" isn't disengaging properly. That being said, it sounds a little funny when in 3rd

I should be able to put it in 1st and have it still run and ready for throttle. and thoughts, tips
Advice appreciated. Thanks!!
 

Don't buy ANYTHING until you check the gear finder! Need parts, tools or gear? Find it now: In-Stock & On-Sale! Real-time results, from multiple dealer inventories.