175 KE Kawasaki...

Divouneh

Divouneh
Member
Apr 10, 2020
45
15
Princeton
I tried bigger jets without clear improvement. The timing seems to be little bit different from the original setting. I need to test different positions....
 

Divouneh

Divouneh
Member
Apr 10, 2020
45
15
Princeton
Last news:
- I adjust the timing and tested with a timing light: engine is running smoothly with less vibrations but still under 5000 rpm
- Remove the silencer, no improvement.
- Compression test by 91F is 155 psi (engine still hot).
- I am suspecting a wrong position from the disc:
I am still looking, ....
 

Divouneh

Divouneh
Member
Apr 10, 2020
45
15
Princeton
Before opening, I did a test with a spare ignition: still no more than 5500 rpm ...
Inspection from the disc scheduled next Tuesday ...
 

Divouneh

Divouneh
Member
Apr 10, 2020
45
15
Princeton
Done today: disc is well mounted.
I need to go ahead, any idea ?
Coil could be wrong only at high rpm ?
 

Divouneh

Divouneh
Member
Apr 10, 2020
45
15
Princeton
Finally the exhaust was clogged, after this I change the front sprocket for the original value 14 teeth (I had a 15).
I know reach 60 mph (confirmed by GPS). The vibrations are quite high, and carburetion needs to be finalised.
In the same time I found a bottom part from the engine at fair price on EBAY. The old lady will be ready soon
 

Divouneh

Divouneh
Member
Apr 10, 2020
45
15
Princeton
Last news: My idle speed in hot condition was very high, I replaced the exhaust seal and the trouble is solve.
The oil pump was not working properly (leaking), I replaced it with a cheap Ebay purchase, trouble solve.
The vibrations seems to higher than expected, such engine 2 strokes have always some issue. I have the original
piston and cylinder: I will test with them...
To finalize the rebuilt is taking some time, however this bike is funny to use: light and enough powerful for open road.
 

Divouneh

Divouneh
Member
Apr 10, 2020
45
15
Princeton
After 1000 miles, the bike reach 65mph (GPS reading), still few vibrations in the feet but I am live with them ...
I am using the Lucas semi synthetic lube oil: I miss the smoke and smell from the old oil .
I will start soon to rebuilt a 1975 250GT Suzuki but using daily my 175KE...
End of the story ...
 

RM_guy

Moderator
Damn Yankees
LIFETIME SPONSOR
Nov 21, 2000
7,045
208
North East USA
Looking real good! I like your little emblem above the license plate LOL
 
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