'91 engine into a '98 frame.

M

mmmbeergood

Member

Jan 22, 2003

70

0

• May 14, 2003

• #1

I've just purchased a '91 kdx 200, engine and will install it in my '98 model bike when it arrives. What kind of adaptations do I have to look foreward to? new motor mounts? Will my CDI and coil work?how about the carb?
Any info would be appreciated.
Thanks...
Gordo

 

C

CMcCarthy

~SPONSOR~

Apr 22, 2002

245

0

• May 14, 2003

• #2

Not 100% sure, but I think the motor in my '94 and the motor in my '01 were almost identical. That's the same 2 generations as your bike, so you might be in for just a straight swap.

 

G

Guest

Member

Jan 13, 2003

7

0

• May 15, 2003

• #3

Yep I think you are going to have some fun with this one.. I have a 91 and the motor is substantially different from the 94 onwards motor. You would prob be better to try and get a 94+ motor and sell the 91. According to pictures I have seen the motor will have different mounts and a different valve system. With some designs the motor is used to add strength to the frame so making adaptors may not solve all your problems. Still I guess there may be someone who has already done this. Good luck.

 

B

Barkeater420

Member

Mar 4, 2003

26

0

• May 15, 2003

• #4

I don't see how the different KIPS matters, since it is contained within the engine itself and no part of it attaches to the frame or the electrics....

 

C

CMcCarthy

~SPONSOR~

Apr 22, 2002

245

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• May 15, 2003

• #5

not only that, but the 91 and 94 frames are the same, so isn't it safe to assume that the engine mounts are likely the same?

 

CaptainObvious

Formally known as RV6Junkie

Damn Yankees

LIFETIME SPONSOR

Jan 8, 2000

3,331

1

• May 15, 2003

• #6

If you decide to scrap your project, let me know if you want to sell your '91 motor. I could always use an extra.

 

M

mmmbeergood

Member

Jan 22, 2003

70

0

• May 18, 2003

• Thread starter
• #7

Thanks for all the input. The new engine is on the way, I'll give an update apap, and probably have a few questions, and ,mabey some insight.
Always remember, Beer is good for you!!!

 

M

mmmbeergood

Member

Jan 22, 2003

70

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• May 22, 2003

• Thread starter
• #8

The cylinder head on the '91 has only rear engine mounts, as opposed to front and rear on my '98. The governer shaft cover is also too wide to allow my pipe to fit. After I saw these issues, I knew it was a wash.
So If anybody needs a '91 model motor. Holler at me. Or I'll trade straight up for a '95 or newer lower end.
Thanks for all of your input.

Gordo

 

CaptainObvious

Formally known as RV6Junkie

Damn Yankees

LIFETIME SPONSOR

Jan 8, 2000

3,331

1

• May 22, 2003

• #9

How much Gordo?

 

M

mmmbeergood

Member

Jan 22, 2003

70

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• May 22, 2003

• Thread starter
• #10

$355, exactly what I paid.
843-431-9972

 

M

mmmbeergood

Member

Jan 22, 2003

70

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• May 22, 2003

• Thread starter
• #11

guga@peoplepc.com