Spark plug fouls easily YZ 125 2004

robace78

Member
Apr 28, 2006
24
0
Any suggestions?? I'm kind of new on this. My Yamaha YZ125 2004 fouls plugs easily. The thing is as soon as i put a new plug in it kick starts first try every time. Even if it's cold, warm, been runin for awhile... it doesn't matter first kick everytime.... anyone know why my plugs continually fouls? I first tried 32:1 mixture... i bumped it to 40:1 with a hotter spark plug and it does run longer before it fouls... my friends tell me i don't ride it hard enough... could this be true?? should of i bought a four stroke instead?? Any suggestions are welcomed. Thanks for your time~!!!!!
 

nikki

Moto Junkie
Apr 21, 2000
5,802
1
What plug are you running?
 

robwbright

Member
Apr 8, 2005
2,283
0
Your jetting is off - sounds like its very rich (too much fuel, not enough air). Try this:

Spanky's jetting guide:

A correctly jetted carb makes a tremendous difference in the torque, midrange pull, top-end pull, and over-rev of your engine. If you have never jetted your bike correctly, you will almost certainly gain some performance at some point in the bike's powerband. A cleanly jetted pilot circuit can be the difference between having to clutch the bike out of a turn or not. The needle can make all the difference in the world for the power of the machine in most situations, as it controls the throttle range that most riders spend most of their time using. A correctly sized main jet could mean the difference between being able to rev out high enough to not have to shift one more time at the end of the straight, or the power falling flat on top and requiring you to make that extra shift.

Are you fouling plugs? Many people will tell you all sorts of band-aid fixes, from running less oil, to running a hotter plug. Both are incorrect fixes for plug fouling. It's all in the jetting.

The only way to know what jetting changes you will need is by trial-and-error. No one can give you jetting specs, because every bike is different, every rider has a different style, and jetting is totally weather dependent. Unless the person telling you what jets to use is riding an identical bike, on the exact same track, at the same time, his recommendations are meaningless.

Jetting is fairly simple, and is a useful skill to learn if you ride a two-stroke and want it to perform at it's best.
It's very important that you start with the pilot circuit. The reason is simple. The pilot circuit affects the entire throttle range. When you are at full throttle, the main jet is the primary fuel metering device, but the pilot is still delivering fuel as well, adding to the total amount of fuel that your engine is receiving.

Before you start to rejet your bike, you need a clean air filter, a fresh plug (actually you need several plugs to do plug-chop tests for the main jet), and fresh fuel. One important detail: Make sure the engine is in good mechanical condition. If your engine has a worn top-end, fix it first. Trying to jet a worn out engine is a waste of time. The same goes for reeds that don't seal properly, and a silencer that needs re-packing. Worn reeds will mimic rich jetting, and worn rings will mimic lean jetting.

Before you start the jet testing, install a fresh plug. Set the float level to the proper specs, an incorrect float height will affect your jetting all across the throttle range.
Warm the bike completely, and shut it off.

As already stated, start with the pilot circuit. Turn the airscrew all the way in, then turn it out 1.5 turns to start. Start the engine, and turn the idle screw in until you get a slightly fast idle, or hold the throttle just barely cracked, to keep the engine idleing. Turn the airscrew slowly in, and then out, until you find the point where the idle is fastest. Stop there. Do not open the screw any farther, or your throttle response will be flat and mushy, and the bike may even bog. This is only the starting point, we will still have to tune the airscrew for the best response.

Now is the time to determine if you have the correct pilot installed in your carb. The airscrew position determines this for you, making it very simple. If your airscrew is less than 1 turn from closed, you need a larger pilot jet. If it is more than 2.5 turns from closed, you need a smaller pilot jet.
Once you have determined (and installed it if it's necessary to change it) the correct pilot jet size, and tuned the airscrew for the fastest idle, it's time to tune the airscrew for the best throttle response. Again, make sure the bike is at full operating temperature. Set the idle back down (the bike should still idle, despite what you read in the Moto Tabloids), and ride the bike, using closed-to-1/4 throttle transitions. Turn the airscrew slightly in either direction until you find the point that gives you the best response when cracking the throttle open. Most bikes are sensitive to changes as small as 1/8 of a turn.

The airscrew is not a set-it-and-leave-it adjustment. You have to constantly re-adjust the airscrew to compensate for changing outdoor temps and humidity. An airscrew setting that is perfect in the cool morning air will likely be too rich in the heat of the mid-day.

Now, it's time to work on the needle. Mark the throttle grip at 1/4 and 3/4 openings. Ride the bike between these two marks. If the bike bogs for a second before responding to throttle, lower the clip (raising the needle) a notch at a time until the engine picks up smoothly. If the bike sputters or sounds rough when giving it throttle, raise the clip (lowering the needle) until it runs cleanly. There isn't really any way to test the needle other than by feel, but it's usually quite obvious when it's right or wrong.

Last is the main jet. The main jet affects from 1/2 to full throttle. The easiest way to test it is to do a throttle-chop test. With the bike fully warmed up, find a long straight, and install a fresh plug. Start the engine, and do a full-throttle run down the straight, through all gears. As soon as the bike tops out, pull the clutch in, and kill the engine, coasting to a stop. Remove the plug, and look deep down inside the threads, at the base of the insulator. If it is white or gray, the main is too lean. If it is dark brown or black, the main is too rich. The correct color is a medium-dark mocha brown or tan.

Once you have a little bit of experience with jetting changes, and you start to learn the difference in feel between "rich" and "lean", you'll begin to learn, just from the sound of the exhaust and the feel of the power, not only if the bike is running rich or lean, but even which one of the carb circuits is the culprit.

The slide is also a tuning variable for jetting, but slides are very expensive, and few bikes need different slides, so we won't go into that here.

Keep in mind, even though this article is intended primarily for two-strokes, four-strokes also need proper jetting to perform right, although they are not quite as fussy as their oil-burning cousins. The only real difference in the two is with the pilot circuit. Two-strokes have an air screw that you screw in to make the jetting richer, and screw out to make the jetting leaner. Four-strokes, on the other hand, have a fuel adjustment screw that you screw in to make the jetting leaner, and out to make it richer.
 

WhyZee250dude

Member
Apr 13, 2006
9
0
RobWbright-
How do you know its the jetting just from that????How bout asking how hard he actually does ride it?. Does he top out each gear? Do you switch to a higher gear in middle RPMs? Wouldnt you ask that before coming to that glorious conclusion?
 

FruDaddy

Member
Aug 21, 2005
2,854
0
If the bike is jetted correctly, you can idle is all day long without fouling a plug. Then you can go out the next day and play around in the 1/4-1/2 throttle range the next day. On the third day you can assault the track at WOT. And the plug still won't foul. This is why there are multiple circuits on a carb. Changing the oil ratio, or switching the plugs is only putting a band aid on the problem, which is poor jetting 99% of the time. Even if the riding style were a factor, the jetting would still be the problem.
 

robace78

Member
Apr 28, 2006
24
0
If i buy an owners manual for the bike is jetting something i can fix on my own? I called my local dealer and they just said try a gas ratio of 50:1 first... it sounded like they didn't want to mess with it. I can say i do only get to make it to 4th gear a few times where i ride. I am a new rider but at the same time i feel like i shift at the top end of each gear. We do go through some woods though and go up some hills and to be honest i am not pushing the limits when i ride through these woods. Anyways maybe i'll buy an owners manual and try to figure out this jetting thing. Thanks for the help!!
 

FruDaddy

Member
Aug 21, 2005
2,854
0
Jetting isn't really that hard, but it can be time consuming. The owners manual should give you the locations on all the parts, and the guide above will get you through the process.
 

robace78

Member
Apr 28, 2006
24
0
Thanks for all the help... i ordered my owners manual today... so i'm bout to either mess up my bike real bad or i'm bout to have it running super nice.... thanks again!!!
 

robwbright

Member
Apr 8, 2005
2,283
0
WhyZee250dude said:
RobWbright-
How do you know its the jetting just from that????How bout asking how hard he actually does ride it?. Does he top out each gear? Do you switch to a higher gear in middle RPMs? Wouldnt you ask that before coming to that glorious conclusion?

Well, let's see - I'm no jetting expert, but I know that both before and after my overbore I could/can lug my bike around for long periods of time at low RPM without fouling a single plug. I know that dad's 125 was fouling plugs constantly, even under high RPM loads, and when he got it rejetted, it quit fouling plugs. Most of the similar posts here point to jetting issues.

Thus, I think it's fair to say to a 99% certainty that the jetting is wrong on his bike.

I've been wrong before many times, but I doubt it on this one. . .
 

robwbright

Member
Apr 8, 2005
2,283
0
robace78 said:
I called my local dealer and they just said try a gas ratio of 50:1 first...

To my understanding:

Less oil = richer gas to air mixture.

Rich/lean refers to the gas/air mixture, not the amount of oil in the gas. Thus, if you put less oil in the gas, you are putting in proportionately more gas.

So yes, you have leaned the gas/oil mix, but by doing so you have richened the gas/air mix. I suppose the hotter plug is why it fouled less after your changes.

From what I've read here, I would not recommend 50:1 on a 125. I use 32:1 and most guys recommend either 32:1 or 40:1 at least.

You need to follow spankys guide and go from there. Moving the needle clip one notch can make a dramatic difference because the needle clip covers a broad speard of the power - and it should take less than an hour even if you've never done it before. I'd guess I can do it in 15 minutes now.

However, you need to get the baseline settings right on the idle screw, air screw and pilot jet, or you're kind of wasting your time.
 

robace78

Member
Apr 28, 2006
24
0
buffsabs11 said:
hit it with your purse, and quit riding like a bitch!



ummmm... ok... queer!!! why do you even waste your time replying to this??? thanks for the help though. I will pray for you in church sunday. You should find ***** brother.... have a good day!!!
 

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