jodyboy said:Needle position. I had the same problem with my '03 YZ 250 and I know your pain. Tried everything from gas ratio to rejetting. I was almost about to give up when a friend told me to move the needle clip up one notch until it quits fouling. The clip was in the 2nd position, so I moved it to the top. I haven't fouled a plug since and that was 5 months ago. Make sure that you do a plug reading each time you move the clip. Pay attetion to your plug. Make sure it doesn't have white deposits from running too lean. You want the plug to be dry and a light brown or tan color.
Yeah they are small. Post us your progress. I'm sure that should fix it. If not we'll go from there. What model is it again? :cool:Tcarn9 said:nevermind found the notches they were hidden
Simple test for you to perform and answer your question. Remove the clutch cover, wipe down the clutch basket(minimizes the sling off of oil), then start the bike. Spray a very short spritz of starter fluid at the crank. If the bike revs up, you have a leaking seal. You should be able to look and tell whether or not you need to split the case to change the seal. Whole process should take you about 20 mins.Tcarn9 said:do you know if you have to split the engine to replace the crank seal on the clutch side?
Tcarn9 said:i tried the test the bike didnt rev up. and i moved that needle notch up one more notch tried that and it still fouls the plug